Reduction in specific energy requirements through optimization of charge in Hismelt(Ironmaking) Process Presented by Mainak Saha. ABSTRACT. Direct smelting of iron ore is an alternative process for pig iron production that is currently coming of age. The. HIsmelt Direct. The China HIsmelt plant was commissioned and operated in , after about But sintering and coking is a high pollution emission process.

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The process by recycling of the plant waste further helps in environment protection.

HIsmelt process of Ironmaking

Tata Steel is also planning hiemelt develop the process in such a way that zinc can be recovered [24]supported by the EIT RawMaterials, and CO 2 can be captured for utilisation or storage. Retrieved 25 September Besides the direct environmental benefits HIsarna offers economic benefits as well. The plant is presently in the closed down condition. HRDF vertical smelt reduction vessel was commissioned in the first half of and operated through to May Ultra-low carbon dioxide steelmaking”.

Retrieved 19 March The basic mechanism of the process is the reduction and smelting of the iron bearing ores with the dissolved carbon in the bath.

By using this site, you agree to the Terms of Use and Privacy Policy. In the traditional process one cannot use powdered coal alone since the strength of the coke is required to support the burden.

HIsmelt | Industrial Efficiency Technology & Measures

The environmental benefits of the HIsmelt process are considerable. Located in Kwinana, Western Australia, the merchant pig iron facility was designed and engineered with a 6 porcess hearth diameter SRV.

Annealing Low hydrogen Short circuit. Construction of the HRDF with a design capacity oftons per annum, commenced in The process is carried out in this vessel. The geometry of this furnace causes a cyclone to form in the neck when the crushed iron ore is injected pgocess this cyclone together with oxygen so oxygen is injected at the top rather than at the bottom.


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HIsarna ironmaking process – Wikipedia

Slag can be granulated or directed into pits for further processing. At that time the desire was mostly a cost-cutting measure in order to make the process cheaper in trying economic times. These process capabilities allow for raw material feed rates to be changed very efficiently without affecting product quality. The hot metal produced in HIsarna also has advanatges for the steelmaking process, allowing for lower slag and metal phosphorus levels in the BOF converter or larger hot metal charges in an Electric arc furnace [23].

The heat of the cyclone causes the initial partial reduction reaction to take place that reduces iron ore to iron. Bloomery produces sponge iron Blast furnace produces pig iron Cold blast Hot blast Anthracite iron Direct reduced iron. The HIsarna ironmaking process is a direct reduced iron process for iron making in which iron ore is processed almost directly into liquid iron or hot metal.

In November it was announced that a large scale HIsarna pilot facility would be built at the Tata Steel site in Jamshedpur orocess, India[25] [26] but that the site in IJmuiden would still be a potential location for further industrial implementation of the technology. procesa

HIsarna ironmaking process

The new plant is expected to be commissioned in The partnership seeks to finalize the development of HIsmelt technology and to work together to further improve the technology to higher levels of environmental and economic performance.


This operating flexibility maximizes productivity, as it is easy to maintain a steady state operating window. Hot metal is tapped continuously through an open forehearth and is free of slag.

Slag is formed by fluxing the gangue in the iron ore and ash in the coal with lime and dolomite. The use of HIsarna hot metal in steelmaking. The main product of the proceds is hot metal.

The steep drop in prices of commodities around caused the project to be halted. History of ferrous metallurgy List of steel producers.

The process uses high velocity injection of coal and ore into the melt through downwardly angled water cooled injection lances. The refractory hearth contains the molten iron bath and liquid slag. Iron and steel production. However, at the time they couldn’t get it to work properly and the experiment was quickly abandoned. Electro-slag remelting Vacuum arc remelting Argon oxygen hismetl.

Heat supply to maintain the necessary thermal balance comes by the combustion of reaction hismlt mostly CO in the upper part of the SRV.

Without these steps, the HIsarna process is more energy-efficient and uismelt a lower carbon footprint than traditional ironmaking processes. Once there are successful operating references available for these technologies then all the future installations will be of these technology based iron making units.

Porcess – Highly energy efficient ironmaking. The vertical vessel demonstrated major improvements in terms of refractory wear, reliability, availability, productivity and simplicity in design. However they need support of some dedicated entreprenuers to prove to the world that they are better technologies.